Plating rack design software

Our academic background translates into a competitive advantage for our customers. No rack is too big or too small for us to design, build, repair, or maintain. If all the plating locations were shorted together, the rack simulated a traditional plating rack. Software helps ford design for plating quality products. Were pleased to inform you that weve launched a new webbased design tool that has replaced the racktools standalone software program. Sep 01, 2018 the most important advantage of elsyca software is the simulation can predict with 9095 percent confidence the plating thickness on any area of any part on the plating rack, he says. Many industrial electroplating applications have been optimized by the use of new plating simulation software. These tendencies can be mitigated through sound rack design.

This prevents damage to parts during processing and facilitates the processing of much larger parts that could not be barrel plated. A new 3d electroplating simulation and design tool presented. Parts may be oriented on the rack in such a way that critical features are facing the anodes. We also know that time is of the essence in the business world. Plating racks for any application production plus corp. It works by holding parts in a fixed position on a rack frame while suspended in the solution. Each customers requirements are carefully analyzed for quality results. Vpc software stands out for its simple handling and user friendly design. The design of an electroplating rack requires many preliminary steps such as.

Pcbased operating interface hmi for programming, monitoring, administration of programs and storage of process data for pulse plating processes and other conventional electroplating operations. In any case, rack plating requires careful consideration of plating process phenomena and the nuances of the part in question. No rack is too big or too small for us to design, build, repair, or. Aug 03, 2018 rack plating is a method used to electroplate brittle, large and complex parts that are difficult to plate using other processes. Design, engineering and installation of anodizing facility. We design and assemble everything from new automatic platebakechromate equipment, to hoist and control upgrades of existing plating equipment. Jessup systems is the leading manufacturer of programmable automatic plating hoist systems. Visual plating controller software american plating power. Precision process equipment equipment rack and barrel.

Before the first production run takes place, elsyca platingmaster identifies the plating problems on a part, predicts the consistency between parts on a rack, and enables the user to design the part and tooling configuration part orientation, rack load, shields, main and conforming anodes, and optimize process parameters. A good plating simulation tool can, help an engineering team find the most reliable rack configuration based on the geometrical description of the rack, the parts to be plated and from. We have expertise in the design of copper and stainless plating racks and. The plating rack held 16 pieces and could be run in two different configurations. This paper describes how such the elsyca platingmaster software tool was used to effectively deliver a virtual plating plant with the goal to assess the impact of.

The first ever software to empower an efficient management of electroplating processes and the key to cost, quality and capacity control of your plating lines. We are looking for a chemical powder to put on the plating racks in. Our turnkey barrel plating system options include single or multiple hoists, process tanks, and dryers. The magic rack division specializes in the design and manufacture of industrial paint racks, paint hooks and accessories used in liquid spray, powder coating, ecoat, flow coat, fluidized bed and plating products finishing applications. This new tool offers significant enhancements, including realtime pricing and availability, the ability to generate an official quote, purchase online, and the added benefit of having your rack assembled at. Browse rack diagram templates and examples you can make with smartdraw. All copper to copper connections improves the quality of. The parts are mounted to a fixture or jig, known as a rack and then immersed in a plating solution bath. The most important advantage of elsyca software is the simulation can predict with 9095 percent confidence the plating thickness on any area of any part on the plating rack, he says.

Rwi can build your plating racks to hang on any type of loading and unloading system that your company uses, along with the proper width and height requirements of your tanks and system. Barrel plating, rack plating, rack coating, and basket coating equipment. Unlike competitors with limited product designs, since 1995 weve successfully integrated equipment. The number of pieces per rack will be determined by current per rack, weight of each part relating to total weight of the rack, and, most importantly, by the design of the rack. Rwi plating racks are also designed to hold as many parts as possible and not sacrifice individual parts exposure. Elsyca platingmanager is the stateoftheart graphical simulation platform for analyzing the production performance and quality of electroplating processes. Im not quite sure what you mean by zinc chromate in this context, but if you mean zinc electroplating with a chromate conversion coating, then plating racks are generally made of plastisol coated copper with stainless steel tips. Any time you can take the guess work out of part arrangement or rack design it is very helpful from the very start of any part design considerations. Software packages are available that are versatile and user friendly. A good plating simulation tool can, help an engineering team find the most reliable rack configuration based on the geometrical description of the rack, the parts to be plated and from calculation. The parts are mounted to a fixture or jig, known as.

Designing an effective plating rack often consumes a large amount of engineering bandwidth during the development of a new job. The broadstroke category of plating that advanced plating technologies performs falls into a category known as loose piece plating. We utilize 3d design software to give our customers the best possible solutions. Simply drag and drop the symbols you need to your page, and design the diagram through edraw smart tools.

Chefs try to impress a diner with new visuals, using textures, colors, aroma, shapes, architecture, balance, and the art of plating serves up inspiration. This design will also eliminate your hook from bouncing off your rail while the rack is in motion saving oven time, labor and materials. Since electroplating involves both an electrical and a chemical reaction. Rack plating introduction a metal finishing job shop. In more technical applications, a plating rack may even be developed with an auxiliary anode inside the parts to generate the required current density in a hole or other recessed feature. Barrel, rack and basket walgren is a world leader in the design, building and commissioning of highperformance plating equipment for decorative and functional applications. Rack or barrel plating which is best for my project. Pcbased operating interface hmi for programming, monitoring, administration of programs and storage of process data for pulse plating processes and other conventional electroplating. With more than 75 years of cumulative rack design experience, our expert design engineers solve your difficult plating rack or metal fabrication issues to make your job. We are looking for a chemical powder to put on the plating racks in order to protect the plating racks from acid nitric acid and alkali attacks or corrosion.

Im not quite sure what you mean by zinc chromate in this context, but. May 01, 2016 these tendencies can be mitigated through sound rack design. The first ever software to empower an efficient management of electroplating. A new 3d electroplating simulation and design tool. We have installed hundreds of turnkey automatic barrel finishing systems. Reliable electroplating offers to its customers quality rack plating. Nesting of parts during the electroplating process. Fundamentals of plating rack design by steen heimke belke mfg. This doublebar plating rack is designed to work with your legor plating systems and features 16 hooks, allowing you to boost your production process. Elsyca platingmanager simulates plating performance based on a virtual. This feature allows tanks to be positioned along both the x and y axis, reducing overall length of the tool.

Rack plating is suitable for both delicate and larger parts. Software and controls engineering precision process. Automatic surface plating line automation machine youtube. Automation machineautomatic surface plating line 20 design. Beginning with solidworks software, we design and fabricate racks prototypes in about one week with your print, cad, edrawing, or part. Electroplating software helps ford design for plating quality using elsyca as an indicator of a tierones capability to plate a new design concept, while providing recommendations to the studio to design a manufacturable feasible component, is truly beneficial in efforts to mitigate warranty, brown says.

Typical applications include anodizing, plating, painting, cleaning, etching, powder coating, and racks for printed circuit boards. Rack dimensions the most important fundamental of plating rack design is determining the proper dimensions, making sure that each rack will fit with parts affixed into. If youre interested in a new rack, basket or fixture, we can. Pro rac provides custom design and manufacture of plating racks, paint racks, ecoat racks, cnc plasma cutting, and plastisol coating longlasting protection and lowcost decorative finish for steel and aluminum components. With our unique design your hooks or wire will not walk down the rail while moving from your spray enclosure to your oven. Racks can be made for a single part, or thousands of parts. Mar 22, 2016 designing an effective plating rack often consumes a large amount of engineering bandwidth during the development of a new job. Methods and tooling design considerations for rack plating. What an engineer or designer should consider before electroplating. Unlike all the other plating software, it is not based on manufacturing a part. Our academic background translates into a competitive.

Unlike competitors with limited product designs, since 1995 weve successfully integrated equipment and technology from our longterm strategic partners into our designs and systems. Powder coating hanging rack and drying rack home of magic. Rack diagram software using edraw predrawn network equipment symbols, you can quickly and easily create a rack diagram. The most important advantage of elsyca software is the simulation can predict with 9095 percent confidence the plating thickness on any area of any part on the plating.

Simply put, electroplating is the process of bonding one form of metal or compound alloy to another base metal in order to provide enhanced conductivity or protection. Electronic parts, coins, discs, ceramics wire size. Rack design for electroplating of door handles elsyca nv. Plating racks the magic rack division specializes in the design of racking for many applications, including plating. Plating tooling our many years of experience allow us to develop tooling concepts to hold any parts in order to achieve the plating results our customers require. Jobpro is the only job system designed for nadcap accredited companies. Design plateability analysis for precious metal jewelry rack design for electroplating of door handles computer aided engineering cae project example of a mandrel of piston rings. Before the first production run takes place, elsyca platingmaster identifies the plating problems on a part, predicts the consistency between parts on a rack, and enables the user to design the. Powder coating hanging rack and drying rack home of.

We also supply advanced automated barrel technology that saves labor and time. These parameters affect deposit thickness and plating distribution. Plating tooling peerless custom rack, first in paint. Rack processing designs and produces custom platingonplastics pop racks for the automotive industry. This is significant to understanding part design, size and geometry effect on rack density and the ability to plate within specification. Rack plating is a method used to electroplate brittle, large and complex parts that are difficult to plate using other processes. The advantages of rack plating are numerous, but most often it is used to work with intricate, delicate, highly polished parts or small quantities. Services rack processing company, inc custom plating. Software and controls engineering control systems and software precision process provides exceptional control systems for a variety of wet processes including. We have expertise in the design of copper and stainless plating racks and can provide complete service, from design all the way through plastisol coating processes. You can choose a predefined theme, or you can customize your drawing through colors, lines and styles setting.

Mb racks offers you the only rack with all copper splines and copper contacts which assures the best possible current distribution. Jun 09, 2014 automation machineautomatic surface plating line 20 design. This design also allows tanks to be positioned to prevent transportation of dripping. With over 100 installations, anoplex software is the leading supplier of software to the metal finishing industry. Rack plating is a particular area of concern with respect to tooling. Contact us for more information or a personalized quotation.

Therefore, effective electrolytic plating thickness simulation helps plating industries to design the most appropriate rack and tools to produce the best deposit uniformity on each part. Rack plating can be configured to accommodate virtually any part size or geometry. Simply put, electroplating is the process of bonding one form of metal or compound alloy to another base metal in order to provide. The rack design maximizes space within the tank with four sets of hooks on each of the two rows. Bluestreak plating software throughput consulting inc. Our equipment offerings for rack plating are the most diverse in the industry. Barrel, rack and basket walgren is a world leader in the design, building and commissioning of highperformance plating equipment for decorative and functional. Surface finishing solutions by elsyca nv elsyca nv. The advantages of rack plating are numerous, but most often it is used to work with intricate, delicate, highly. Founded in 1948, we have grown from a small business in dayton, ohio to. With more than 75 years of cumulative rack design experience, our expert design engineers solve your difficult plating rack or metal fabrication issues to make your job easier. The design of an electroplating rack requires many preliminary steps.